Cleaning Basket Solutions for A Leading Spare Parts Enterprise

Content Directory

1  Case Background

⒉Customer's Products

⒊Customer's Requirements

⒋Difficult Point

⒌Design Solution

⒍Sample Testing

⒎Project Scoring

⒏Reference Value to you

⒐Conclusion

Case Background

AUKE has built a strong partnership with a renowned company in the spare parts industry over the last decade. This collaboration has grown in strength and complexity, particularly as the client expanded their operations globally while establishing a significant foothold in China, particularly in the Taicang region. AUKE has consistently delivered high-quality products, including specialized cleaning baskets and industrial carts, vital in supporting the rapid development and operational efficiency of the Taicang branch.

Customer's Requirements

As the client's operations expanded, so did their need for innovative storage solutions that addressed unique challenges within their industrial processes. 

1: The design of the stainless steel basket has to meet specific functional needs. 

2: The basket's fundamental dimensions were specified as 460mm x 310mm x 108mm and required to be made of high-quality stainless steel (304) material. 

3: Baskets should be stackable

4: Perforated design that deviated from traditional round holes to ensure differentiation from products offered to other customers.

5: A lid for this basket. The lid's design had to be innovative, allowing for easy manual manipulation for both covering and uncovering the basket. The primary functions included protecting stored components during washing processes, as the entire basket rotates during the cleaning phase, so the lid cannot detach accidentally and need to provide sufficient load-bearing capacity.

Difficult Point

Versatile lid with innovative design for rotary cleaning process

Design Solution After thorough discussions and an in-depth analysis of the client's needs, AUKE's talented design team set to work. They prioritized the functionality and practicality of the design while taking into account the operational parameters the client provided. The goal was to create a basket that not only helped in cleaning but also fit seamlessly into the client's existing infrastructure while addressing their unique requirements. The design team proposed a new perforation design that effectively combined aesthetics with functionality. The holes were tailored to maintain the effectiveness of washing while preventing components from escaping the basket. After developing the initial design concepts, they presented them to the client for feedback and iterative refinement.

Prototyping and Testing The client approved the design proposal requiring the custom perforated basket to incorporate an innovative lid with spring-loaded handles. This feature would simplify the user experience by enabling personnel to engage and disengage the lid with minimal effort. Furthermore, the design included fixed rods that would easily secure the lid within the basket's perforations and provide customizable height adjustments by allowing multiple rows of fixed holes. With design approval obtained on the same day of presentation, AUKE proceeded directly to sample production. Within one week, the prototype was completed and delivered to the client for on-site testing. The testing phase spanned seven days, during which the client evaluated the basket's compatibility with their cleaning machines.

Project Scoring

Communication: ★★★★★

Design Solution: ★★★★★

Quality Level: ★★★★★

Delivery Speed: ★★★★★

Customer Satisfaction: ★★★★★

Reference Value to You 

★ You can also customize this metal perforated baskets to store or clean your auto parts or components

★ This custom stainless steel perforated baskets can be designed to be compatible with cleaning machine

★ The hole size is determined by your products size, the smallese hole size we ever made is 0.8mm

★ A high degree of customization makes all your ideas a reality, even the lid, handles, dividers can be customized

Positive Impact on the Company

The results from the testing phase were overwhelmingly positive. The dimensions of the basket were confirmed to meet the specifications with negligible error. The perforated holes effectively prevented components from leaking while still allowing residual cleaning fluid to drain away seamlessly. The innovative lid design impressed the client, with its spring handle facilitating easy operation while maintaining a secure fit during the cleaning process.

The lid’s capability to adjust height with the fixed rods enabled flexibility, accommodating various components as needed without compromising the basket's stackable properties. This thoughtful approach to design and execution ensured that the product not only met the manufacturer's needs but also provided versatility and longevity.

Ongoing Partnership and Continued Success

Following the successful testing and implementation of the new cleaning basket design, the collaboration between AUKE and the client flourished. The newly designed basket has since remained a staple in their operations, with continuous repeat orders placed over the subsequent years.

The client expressed satisfaction in being able to draw upon a classic design that had proven its worth in functionality and reliability. They noted that such a design deserved recognition for its value, emphasizing how crucial high-quality design is in their operations.

AUKE’s dedication to understanding and meeting specific customer needs, backed by a commitment to innovation and excellent service, ensured that this partnership continued to thrive. This case exemplifies how effective collaboration between a manufacturer and a client can lead to successful product development, have a lasting impact on operational efficiency, and establish a long-term business relationship.

Conclusion

By innovatively addressing a complex set of requirements through thoughtful design and collaborative development, AUKE successfully delivered a solution that significantly enhanced the client’s operational capabilities. The enduring partnership and continued demand for AUKE's products underscore the importance of adapting to client needs within a dynamic industry. Moving forward, both companies are poised for success as they continue to embrace innovation, ensuring mutual growth and sustainability in an evolving market.

If your products are parts or components, this custom stackable storage baskets can help you in cleaning and storage process, contact AUKE or friend Linda on whatsapp: 0086-18261690816 for your own basket design solution today!