Views: 154 Author: Lucian Publish Time: 2026-08-26 Origin: Site
Designed for components degreasing processes. These baskets are exclusively tailored to match the Ecoclean automatic cleaning system, mandating full compatibility with the equipment’s chamber dimensions and internal basket handling mechanisms
Beyond mechanical compatibility, the products were subject to strict industrial standards, including excellent chemical resistance, precise dimensional stability, and high-level cleanliness performance to adapt to professional degreasing working conditions.
In addition, the customer planned to deploy a supporting conveyor feeding system for the degreasing production line.
Detailed Requirements:
Basket Dimension: 500W*300D*200H mm(200mm is the stacking height of 4 baskets)
Mesh Opening: 4*4mm
Load Capacity: 10kg
Stackable structure with reinforced rims and a matched lid.
This project posed multiple integrated technical challenges covering structural design, dimensional precision and practical application adaptability.
Firstly, the most stringent requirement was the ultra-compact stacking limit: four stacked baskets must maintain an overall height within 200mm, which demanded extremely precise structural optimization while retaining sufficient structural strength.
★ High manufacturing precision
Secondly, the baskets needed to balance three core performances simultaneously: chemical resistance for degreasing agent corrosion prevention, dimensional consistency to avoid jamming during automatic mechanical handling, and high cleanliness standards to prevent residue contamination during component cleaning.
★ High material requirements
Thirdly, the reinforced rim structure and stackable design had to be perfectly compatible with the Ecoclean cleaning system and the newly supporting conveyor feeding system. Meanwhile, the product needed to stably bear the 10kg single-basket load, avoiding deformation or structural failure during long-term cyclic cleaning and conveying operations. The matching mesh lid also required consistent structural coordination with the main basket body to ensure overall sealing and cleaning uniformity.
★High Performance Requirements
Questions: What AUKE shall do to meet the customer’s requirements？
Structural Design and Rigorous Production Detail Control
High-grade 304 stainless steel is recommended for this basket.
In-depth evaluation of cleaning system and conveyor line
Leveraging AUKE’s 18+ years of professional industrial metal basket design and manufacturing experience, our technical team targeted all core challenges and formulated a targeted integrated solution.
For the ultra-strict stacking height limit, we optimized the rim reinforcement structure and the bottom support layout, adopting a thin-walled high-strength structural design. This approach eliminated redundant structural space, strictly controlling the overall stacking dimension while effectively improving the overall rigidity and compression resistance of the basket.
In terms of material and performance optimization, we selected high-quality corrosion-resistant stainless steel 304 materials that fully meet industrial degreasing environment requirements, ensuring long-term chemical stability and compliance with high cleanliness standards. The standardized 4×4mm mesh aperture was strictly implemented to guarantee smooth fluid circulation during degreasing and avoid cleaning dead angles.
For equipment compatibility, we optimized the overall outline and stress points of the basket based on the internal operating parameters of the Ecoclean automatic cleaning system and the conveyor feeding equipment. The customized matched perforated lid was designed with a seamless fitting structure to ensure synchronization with the main basket in automatic handling, stacking and cleaning processes.
Meanwhile, the structural bearing design was fully upgraded to steadily support the 10kg rated load, adapting to continuous industrial cyclic operation.
◆ Superior Flatness & Deformation Resistance: During automated washing, a hold-down mechanism directly clamps the lid to prevent dislodgement under high-amplitude agitation. Perforated metal sheets provide higher structural rigidity and planar flatness, resisting bending and ensuring a reliable, tight seal under continuous pressure.
◆ Easy Handle Integration: Unlike flexible wire mesh—which offers poor welding surfaces and weak strain relief—perforated metal retains a solid sheet framework. This provides a flat, stable base for welding or riveting handles with high joint strength and effortless manufacturability.
◆ Structural Stability with Efficient Drainage: Perforated plates deliver high mechanical strength while maintaining optimal open-area ratios for effective fluid penetration, fast liquid drainage, and easy cleaning without debris build-up.
◆ Structure:
High sheet rigidity and flatness prevent pressure deformation; enables sturdy handle welding.
◆ Performance:
Holds securely against agitation while allowing fast fluid flow, efficient drainage, and easy cleaning.
◆ Aesthetics:
Clean, uniform hole patterns deliver a sleek, premium industrial look.
In industrial cleaning, neither perforated nor mesh lids are universally superior—the optimal choice depends on machine specifications. For applications requiring hold-down mechanisms and integrated handles, perforated lids offer the ideal solution. Their superior planar flatness ensures reliable clamping against intense agitation, while the solid sheet structure allows seamless handle integration for effortless manual handling.
Customer’s Response: ✅️
Fully aligned with the design approach from AUKE’s design team.
Send the three test results to AUKEAt AUKE, our ability to rapidly resolve complex client challenges is built on four core pillars:
Dynamic Engineering Talent: A stable, forward-thinking engineering team that drives modern innovation with agility and speed.
18+ Years of Manufacturing Expertise: Deep-rooted industry experience that transforms real-world insights into practical, high-performance solutions.
Deep Requirement Analysis: A meticulous approach to evaluating every client specification, ensuring complete alignment from day one.
Continuous Feedback Integration: A proactive, growth-oriented mindset—we document praise to scale successful practices and analyze challenges to engineer superior, refined alternatives.
By combining deep manufacturing heritage with a responsive, modern engineering ethos, AUKE turns every client requirement into an optimized, reliable deliverable.
To engineer the most reliable and cost-effective custom solution, AUKE gathers key project parameters through a structured design consultation. Here are the essential inputs required to tailor our products precisely to your operational needs:
1: Application & Environment:
Clarifying your specific use case—such as ultrasonic cleaning, heat treatment, food processing, or general storage—allows us to select the optimal material grade (e.g., 304/316 stainless steel) for corrosion, chemical, and thermal resistance.
2: Dimensional Specifications:
Clear external, internal, top, or base dimensions ensure seamless compatibility with your existing machinery, wash tanks, or storage racks.
3: Load Capacity:
Defining the maximum weight per basket dictates critical structural choices, including sheet thickness, wire gauge, and the addition of reinforced frames or ribbing.
4: Minimum Item Size:
To maximize drainage and reduce overall basket weight, perforated or mesh designs are preferred. Knowing your smallest component dimensions ensures precise hole sizing to prevent parts from dropping through. For micro-parts or liquid containment, fully sealed designs are applied.
5: Functional & Ergonomic Details:
Custom features—such as integrated handles, internal dividers, secure lids, stackable rims, or wear-resistant feet—are engineered to optimize workflow, protect delicate parts, and enhance operator safety.
By aligning these technical parameters up front, AUKE delivers fit-for-purpose, high-performance solutions engineered to last.
In automotive and mechanical parts manufacturing, precision degreasing is a critical process step that directly impacts product quality and performance. If you are seeking durable, custom-engineered wire mesh baskets or perforated trays to seamless match your automated cleaning systems, AUKE is your reliable manufacturing partner.
Leveraging over 18 years of manufacturing expertise, AUKE specializes in custom industrial baskets built for harsh washing environments. We optimize open-area ratios, structural rigidity, and material selection (such as 304 or 316 stainless steel) to resist aggressive degreasing agents, high fluid pressures, and thermal stress. Whether your process requires hold-down lids, delicate part dividers, or high-payload reinforcement, our engineering team tailors every detail to your wash tanks.
Partner with AUKE to enhance fluid drainage, safeguard your components, and boost your overall cleaning line efficiency.
Discuss with AUKEEmail: linda@auke-bott.com | Mob/WhatsApp: +86 182-6169-0816
