Content Directory

1  Case Background

⒉Customer's Products

⒊Customer's Requirements

⒋Difficult Point

⒌Design Solution

⒍Sample Testing and Approval

⒎Project Scoring

⒏Reference Value to you

⒐Conclusion

Introduction and Case Background

In the dynamic world of precision manufacturing, meeting the intricate demands of clients requires innovative thinking and adaptive designs. This case study focuses on AUKE, a company renowned for its custom cleaning baskets, which has developed a unique basket with an unconventional internal handle. This design not only addresses specific client requirements but also enhances the overall functionality and aesthetics of the product, demonstrating how creativity can solve complex challenges in manufacturing

AUKE's client is a German enterprise specializing in the research and mass production of precision components and assemblies for internal combustion engines, hybrid vehicles, electric vehicles, hydrogen fuel cells, and autonomous driving systems. Given the industry's rigorous standards and the need for reliability, AUKE was tasked with creating various custom cleaning baskets and turnover trolleys that fit specific operational needs.

Customer's Requirements

The basket in question was crafted from high-quality 304 stainless steel, measuring 286x214x86mm. It possessed a square shape with punched long oval holes, facilitating effective cleaning and drainage. The basket must maintain smooth surfaces on all sides but wit handles. 

Customer's Products

Difficult Point

One particularly design challenge came from the basket handles. There is no special on the baskets dimensions, material composition, and surface treatments, but as to the handles, there was one critical condition: the basket must maintain smooth surfaces on all sides. As traditionally, handles are always placed on the outside of basket, if so, there will be convexness which makes the basket surface not smooth. If make the basket with built-in handles, that is to punch holes on two sides, it will potentially cause parts leeking out and safety concerns during transport and storage. Then the difficult point is how and where to place the handles.

Design Solution: The Internal Handle

To address the client's dual requirement for handles and smooth surfaces, AUKE's design team proposed an innovative solution: embedding the handles internally within the basket. This concept consisted of two tubular metal sections used as handles, recessed into the sides of the metal storage basket.

Rationale Behind the Design Maintaining Smooth Surfaces: By embedding the handles within the basket, the sides remained flush, adhering to the client's demand for a smooth exterior. This not only improves safety but also enhances the basket's aesthetics. Support for Stacking: The innovative handle design served an additional functional purpose. When multiple baskets are stacked, the internal handles provide stability and support. This design prevents the weight of the upper baskets from resting on the sides of the lower ones, effectively distributing weight and enhancing load-bearing capacity. Efficient Storage: With recessed handles, the baskets can be stored closely together, optimizing space in warehouses or cleaning stations. This feature contributes to efficient inventory management, a crucial aspect in high-volume operations.

Addressing Risks Even with a robust design idea, there were risks to consider. The insertion of a handle could potentially lead to leaks or contamination, especially if used in environments dealing with delicate components. To mitigate this risk, the design team ensured that the internal handles were strategically aligned and sealed to uphold the basket's integrity during operation.

Sample Testing

After finalizing the design, AUKE proceeded with the development of prototypes. These prototypes underwent rigorous testing to evaluate their functional and aesthetic compliance with client expectations.

The results from the sample tests were overwhelmingly positive. The custom stackable baskets performed as intended, facilitating easy lifting and transport without compromising on cleanliness or structural integrity. The client expressed satisfaction not only with the functionality but also with the design's visual appeal.

Client Approval and Adoption

After iterative feedback and testing, the client officially approved the design. They appreciated the innovative approach AUKE had taken to address their specific needs while adhering to high standards of quality and function. The successful implementation of this design led to the next phase of production, allowing AUKE to manufacture a variety of similar stainless steel baskets with the internal handle feature.

Project Scoring

Communication: ★★★★★

Design Solution: ★★★★★

Quality Level: ★★★★★

Delivery Speed: ★★★★★

Customer Satisfaction: ★★★★★

Reference Value to You

★ You can also customize this metal perforated baskets to store or clean your auto parts or components

★ The hole size and shape are determined by your products size, the smallese hole size we ever made is 0.8mm

★ A high degree of customization makes all your ideas a reality, the lid, handles, dividers all can be customized

Lessons Learned from this Case

This case highlights several critical lessons in product design and innovation:

Conclusion

The internal handle design in AUKE's industrial storage basket serves as a prime example of how innovative thinking can resolve complex industrial challenges. By prioritizing the client's requirements and creatively addressing potential issues, AUKE not only fulfilled the order but also expanded their reputation for excellence in custom solutions. This case exemplifies that in the realm of design and manufacturing, there are no insurmountable problems—only opportunities for innovation.

If your company is in the auto parts or medical tools industries, you may have the needs of custom metal baskets for parts/tools cleaning and storage, please contact AUKE or friend Linda on whatsapp: 0086-18261690816 for your own basket design solution.