Perforated Baskets for Optoelectronics Industry

Content Directory

1. Case Background

2. Customer's Products

3. Customer's Requirements

4. Difficult Point

5. Design Solution

6. Sample Production And Testing

7. Project scoring

8. Reference Value to you

9. Conclusion

Background

The optoelectronics industry in Taiwan is known for its innovation and efficiency. A significant player in this industry recently identified a critical need to enhance their material handling processes by replacing traditional plastic baskets with more robust metal alternatives. This case study examines the transition, highlighting the reasons behind the change, the specific requirements set by the client, and the successful execution of the project by AUKE, a manufacturer specializing in metal storage solutions.

The client, an established company within Taiwan’s optoelectronics sector, operates in an environment with consistently high temperatures. The interior of their manufacturing facilities can reach even higher temperatures due to machinery and operational demands. Previously, the company had been utilizing plastic baskets for storing and transporting components but discovered that these baskets posed significant fire hazards. Plastic is known for its flammability, and the risks it presented in such a heat-intensive environment prompted the company to seek safer alternatives.

Customer's products Bagged Screws

Customer's Requirements The client’s requirements for the new custom metal baskets were comprehensive and focused on both safety and functionality. Material: High fire-resistant carbon steel Dimensions: 600mm x 400mm x 300mm Load Capacity: 50 kg Functionality: Designed for both storage and transport with integration for robotic handling Labeling: Designated areas for labeling to enhance organization Accessibility: No handles, but the design needed to enable easy manual lifting with wider rim edges Dividers: The capability to divide the basket into 2, 4, or 8 compartments for better organization of various components

Difficult Point

According to the actual application situation,divide the basket into 2, 4, or 8 compartments for better organization of various components

Design Solution

AUKE faced the exciting challenge of creating a stackable metal basket that adhered not only to safety regulations but also to the operational integrity required by the client. The design proposal was as follows:

1. Material and Finish:

   The baskets were to be made from carbon steel, which provided the necessary strength and fire resistance. To enhance durability and prevent corrosion, a blue zinc plating was applied, giving the carbon steel baskets an aesthetically pleasing finish while ensuring they withstand the operational environment.

2. Dimensions and Structural Integrity:

   Following the specified dimensions, the designs incorporated reinforcing ribs to enhance structural integrity, thereby supporting the required 50 kg load capacity.

3. Cooling Aesthetics:

   The use of a cool-toned color was intentionally chosen to provide a visually calming effect, which could be beneficial in the high-temperature warehouse environment. The blue finish not only stood out visually but also contributed to a perception of coolness amidst the heat.

4. Divider Options:

   AUKE provided the client with two options for internal dividers: one made of carbon steel and the other of polypropylene (PP). The partition board adopts insert type for easy disassembly and installation, client can divide the basket into 2, 4, or 8 compartments based on specific storage needs.

5. Accessibility Features:

   The design included wider rim edges, allowing personnel to easily lift the baskets without handles, thus maintaining a streamlined appearance while ensuring practicality.

Sample Production and Testing 

Upon receiving the initial design drafts, the client expressed satisfaction with the proposed solutions. They appreciated the attention to safety and the thoughtful integration of features that aligned with their operational processes. Minimal revisions were necessary; the design essentially met all expectations from the outset.

Following the design approval, AUKE provided a competitive pricing structure that fell within the client’s budgetary constraints. With agreement on the pricing, AUKE promptly initiated the production of a sample basket to ensure the final product met specifications in a real-world scenario.

AUKE successfully produced the sample basket within a five-day timeframe.Immediately the client received the sample, they scheduled internal testing to evaluate performance and functionality against their operational requirements.

The testing process focused on several key performance aspects, including:

• Load Capacity: Confirmation that the perforated basket could securely hold 50 kg without structural compromise.

• Fire Safety: Assurance that the carbon steel construction met fire safety standards.

• Ease of Use: Evaluation of how easily employees could lift and maneuver the baskets during operations.

• Divisional Functionality: Testing the effectiveness of the dividers in organizing various components without compromising stability.

The client reported that the testing results exceeded their expectations, confirming the design was robust and effective for their operational needs.

Project Scoring

Communication: ★★★★★

Design Solution: ★★★★★

Quality Level: ★★★★★

Delivery Speed: ★★★★★

Customer Satisfaction: ★★★★★

Reference Value to You

1. You can also customize perforated metal storage baskets to store your screws or components

2. Carbon steel baskets or cages can be plated blue zinc-cold tone color,  ideal for use in hot areas

3. Metal baskets can be designed with handles, dividers, lid...

Conclusion

AUKE’s successful transition from plastic to metal baskets for the Taiwanese optoelectronics industry underscores the importance of safety and functionality in material handling solutions. By listening to the client’s concerns and specifications, AUKE was able to deliver a product that not only enhanced the operational environment but also mitigated the risk of fire hazards associated with the original plastic baskets.

The collaboration exemplifies best practices in addressing industry-specific challenges through innovative design, ensuring safety, and promoting operational efficiency. With the successful implementation of metal baskets, the client can now confidently operate in their high-temperature environment, knowing they have reduced fire risks while streamlining their storage and handling processes. This case serves as a valuable example for other industries facing similar challenges in material handling and safety.

If your company is looking for a metal baskets manufacturer, you are lucky to find AUKE company. They are capable of designing and manufacturing a personalized baskets to meet your requirements, Contact AUKE or friend Linda on whatsapp: 0086-18261690816 for your own storage solution