Hole type and hole size are customizable and can be designed with handle and lid
What is Expanded Metal Baskets?
Expanded metal baskets are fabricated by cutting and welding diamond mesh into a basket shape. The diamond mesh itself is produced by using an expansion machine to simultaneously slit and stretch metal sheets, forming diamond-shaped openings. Regardless of size or shape, the perforated mesh maintains a consistent pattern throughout.
Expanded metal baskets are versatile and durable containers used primarily in industrial settings for cleaning, storage, and transportation of parts and materials.
These baskets are made by cutting and stretching metal sheets, usually steel or stainless steel, to create a mesh-like pattern. This manufacturing process not only enhances the strength and rigidity of the metal but also reduces weight, making the baskets easier to handle.
The open mesh design of expanded metal baskets allows for excellent airflow and drainage, which is crucial for processes such as parts washing, rinsing, and drying. It ensures that liquids and debris can easily pass through, preventing accumulation and enhancing the cleaning process. This feature also makes them suitable for applications that require ventilation or exposure to certain environmental conditions.
Customized to meet specific needs, these baskets can vary in size, shape, hole size, and configuration, making them adaptable for a wide range of applications. They are often used in sectors such as automotive, aerospace, manufacturing, and food processing, where they help in organizing, protecting, and efficiently handling various components and products. Additionally, the durable construction ensures a long service life, even under demanding industrial conditions.
The Difference between Expanded Metal Baskets & Perforated Metal Basket& Mesh Baskets
Expanded metal baskets, perforated metal baskets, and mesh baskets each have distinct characteristics based on their manufacturing processes, structures, and functions, particularly in industrial applications. No matter which style you like, we can provide you with a design solution that suits you within one day. Send us an inquiry email to linda@auke-bott.com
These are made by expanding metal sheets through a machine that simultaneously slits and stretches the material, creating a continuous sheet with diamond-shaped openings. This process does not produce waste, making it efficient and cost-effective.
These baskets are made by mechanically punching holes in metal sheets. The holes can be round, square, or custom-shaped, and the process results in some material being removed, which might lead to higher material costs.
Mesh baskets are typically constructed from pre-woven wire mesh. The mesh can vary in terms of wire diameter and opening size, providing flexibility in design and application.
Structure
They offer a rigid structure due to the interconnected mesh that provides strength and durability. The pattern provides excellent support while maintaining lightweight properties.
These baskets have a rigid and smooth surface with uniformly punched holes. They provide a clean aesthetic and precise control over ventilation and drainage.
These baskets present a flexible structure, often less rigid than expanded or perforated metal options, depending on the wire gauge and weave style.
Functionality
Favored for their strength-to-weight ratio, they are used where durability and support are critical, such as in heavy load handling and protective enclosures.
These are ideal for applications requiring controlled airflow and fluid drainage, commonly used in filtration, screening, and storage.
Due to their flexibility, they are suitable for light-duty applications, such as organizing or storing small parts and materials that require gentle handling.
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In summary, the choice between these baskets depends on the specific industrial requirements, such as strength, weight, cost, and the need for airflow or drainage.
Expanded Metal Basket Feature
Heavy-duty construction
Industrial expanded metal baskets are constructed from strong and durable metal materials, such as steel, ensuring they can withstand heavy loads and rough handling in industrial environments.
Stackable design
the expanded metal basket features a stackable design, allowing for efficient storage and organization of multiple baskets when not in use.
Open mesh
The open mesh design of the basket allows for good ventilation, visibility, and drainage, making them suitable for storing various items, such as tools, parts, or other industrial materials.
Reinforced corners and edges
Industrial expanded metal baskets often have reinforced corners and edges to provide extra strength and durability, reducing the risk of damage or bending during transport or storage.
Handles
Most of our industrial expanded metal baskets feature handles for easy handling, and transportation.
Expanded Metal Basket Application
Expanded metal baskets are utilized in various industrial applications due to their strength, versatility, and efficient design. Key applications include:
Parts Cleaning
These baskets are widely used in ultrasonic and spray cleaning systems. The open mesh design allows cleaning solutions to reach all surfaces of the parts, ensuring thorough cleaning and efficient drainage of liquids.
Material Handling
In manufacturing environments, expanded metal baskets are ideal for transporting and handling small components and parts. Their sturdy construction supports heavy loads, while the mesh design prevents accumulation of dirt and debris.
Heat Treatment Processes
They are suitable for applications involving high temperatures, such as annealing, curing, or baking processes. The open structure facilitates uniform heat distribution and reduces thermal stress on the materials.
Storage Solutions
Industries use these baskets for organized storage of parts and tools. The visibility through the mesh design allows easy inventory checks and reduces retrieval times.
Food Processing
In the food industry, they are used for washing and draining produce, allowing for quick and efficient cleaning and drying, which is essential for maintaining hygiene standards.
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These applications highlight the versatility of expanded metal baskets in enhancing efficiency and productivity across different industrial sectors.
Automotive or machining industry, these expanded metal baskets are a must-have for parts cleaning. Invest in the Expanded Metal Basket today and experience the convenience and efficiency it brings to your metal parts cleaning tasks.
More About AUKE
AUKE is a top professional manufacturer of wire mesh baskets worldwide. He integrates R&D, design, manufacturing, and on-site installation, focusing on warehousing, parts cleaning, and intralogistics.
All the products have superior durability, strength, versatility, and quality craftsmanship, you can be certain to get the industry’s best wire mesh baskets or cages from AUKE.
Contact AUKE for a quote or send an inquiry email to one of our reps:Linda@auke-bott.com.
Customize any wire mesh basket, the best choice is here!
Our versatile industrial metal cleaning baskets are designed to meet the unique requirements of various industries. Machinery manufacturers rely on them to clean and store mechanical parts, while automotive manufacturers use them to clean auto components. Electronic manufacturers find them essential for cleaning electronic parts, and metal processing facilities utilize them for cleaning cutting tools and metal products. In the medical device manufacturing sector, these baskets are crucial in keeping medical devices and surgical instruments clean and organized.
AUKE offers customized solutions tailored to your specific product size, weight, and cleaning needs, ensuring optimal performance across a wide range of industries.
Reasonable Price More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.
Reasonable Price More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.
Reasonable Price More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.
Why are industrial cleaning baskets usually made of stainless steel?
Please take note of the following information:
1. Corrosion Resistance: Stainless steel exhibits excellent corrosion. It can be used in humid, high-temperature, chemically corrosive, and other harsh environments for extended periods without rusting or corroding.
2. High-Temperature Resistance: Stainless steel can withstand high temperatures without deforming or fading. It remains undamaged during high-temperature cleaning processes, allowing stainless steel baskets to maintain their structural stability and service life.
3. Strength and Durability: Stainless steel is highly durable and possesses significant strength. This means that steel baskets are not easily deformed or damaged during use, thereby reducing replacement and maintenance costs.
4. Health and Safety: Stainless steel is non-toxic, tasteless, and does not undergo chemical reactions or cause pollution. It complies with food-grade and
medical-grade health requirements, providing a reliable guarantee for the health and safety of cleaning products.
5. Easy to Clean and Maintain: Stainless steel surfaces are smooth and easy to clean. They can be washed with cleaning agents and high-temperature water, ensuring that the cleaning baskets remain clean, sanitary, and have an extended service life.
Can the cleaning basket be used with the ultrasonic cleaning machine?
YES. The cleaning basket is typically used to hold and separate items to be cleaned, protecting them from damage or contact with each other. In ultrasonic cleaning, the wire mesh basket can help secure and support the object, ensuring it is evenly exposed to the cleaning solution and ultrasound. This improves the cleaning efficiency and effectiveness.
When used with the ultrasonic cleaning machine, the cleaning basket should be selected for the appropriate size and structure to adapt to the cleaning tank of the ultrasonic cleaning machine and accommodate the object to be cleaned. The object is placed in the cleaning basket, and then the cleaning basket is placed in the ultrasonic cleaning tank, and the cleaning liquid will be transferred to the surface of the object through the cleaning basket, and the ultrasonic vibration will produce bubbles and accelerate the cleaning effect of the cleaning liquid on the object, to achieve the purpose of thorough cleaning.
How much it will cost to customize an industrial cleaning basket?
The cost of a custom industrial cleaning basket can range from tens to hundreds of dollars, depending on several factors. Some of the factors that can impact the price of a custom industrial cleaning basket include:
1. Material: Stainless steel is commonly used due to its durability and corrosion resistance, but it comes with a higher price tag. Choosing other materials such as plastic or iron may result in a different price.
2. Size: The size of the cleaning basket is directly related to the amount of material used, so larger sizes generally come with higher costs.
3. Design complexity: If the cleaning basket requires complex design or special customization, the manufacturing process will add to the cost.
4. Quantity of customization: In general, higher quantities of customization may result in discounted unit prices.
5. Processing technology: Additional processing technology, such as polishing or spraying, can also increase the cost of the metal cleaning basket accordingly.
How to use an industrial cleaning basket?
1. Prepare the cleaning solution: Choose a suitable cleaning solution based on the material and level of dirt. Add clean water and the cleaning agent to the cleaning tank following the recommended ratio.
2. Place the object: Put the object in the cleaning basket, making sure there is enough space between objects to prevent them from touching or colliding, which could cause damage or uneven cleaning.
3. Put the cleaning basket in the cleaning tank: Make sure the object is completely submerged in the cleaning solution to facilitate the cleaning process.
4. Start the cleaning procedure: Set the parameters (time, temperature, frequency) of the cleaning machine according to the specific cleaning requirements, and begin the cleaning process.
5. Regularly check and turn the object: Periodically inspect the cleaning progress of the object. If necessary, rotate the cleaning basket to ensure even cleaning.
6. Finish cleaning and remove the object: Turn off the washer, take out the cleaning basket, and remove the object. Evaluate the cleaning result.
7. Clean and maintain the metal basket: After cleaning the objects, clean and maintain the metal basket to preserve its cleanliness and extend its service life.
Which manufacturer of parts cleaning baskets is professional in China?
1: Whether has its factory： to identify whether a company is professional and reliable, first confirm whether it has its production plant, R & D team, design team, and production capacity. AUKE has 16 years of experience in this industry, has its professional R&D design team
2: Who his customers are: if his customers are all well-known big companies, then this supplier cannot be bad. AUKE long-term supply wire mesh basket, storage cages to SCHAEFFLER, HARING, VOLVO...
The above two factors are the most basic and reliable reference points, which can help you determine whether the company is worth working with or not.
